Archive for April, 2009

FINAL PREPS …

by Doug Stokes
Friday, April 24th, 2009

It might not look like it in these pictures, but, when these shots were taken, the Banks Top Diesel Dragster was only a few hours away from going into the trailer for its first trip to the test track.

1

There are just at 150 individual circuits, channeling all manner of information, commands, and critical data around in this sleek machine.  Every single one of them must be run through a battery of tests, not only to check the connection (can you say “continuity”?), but to check correctness of the thousand of lines of computer code that they’re transmitting every second.

2

Weeks of work, long hours, weekends, and late nights have all culminated in this final flurry of arms and elbows all working together, and in very close quarters (this is a long old machine, but 90% of the operating stuff (engine, clutch, gearbox, rear end).  Small details (but every one critical to the operation) are dealt with one at a time, in haste, but with no sense of panic.

These guys, including the driver, are all pros.  There’s no horse-play, no banter, every sentence is about the task with most being incomplete … no modifiers needed the words are all code, all shorthand … “7/16ths … shorty phillips … tie wrap gun.”  There’s not even need (nor time) for the niceties like “Please” and “Thank you” here, that’s understood.

At about 11 (that’s PM not AM) the machine finally is tied down (and ballooned up*) and in the trailer.  The test track is “only” four hours away so the drive is scheduled for right then.  Head for the motel, check-in try to get some sleep and out to the track at … SEVEN in the morning?  …But that’s racing.

Today, while the team tests in an undisclosed location, the place where the dragster always resides in the shop has been morphed into a photo studio were hundreds of new Banks products have been having their pictures taken by a set of pros who painstakingly place every piece of equipment on the white backdrop (getting 12 tie-wraps arrayed just right is almost an art form) and proceed to give intakes, exhausts, and tuners the star treatment.

Test information feeds back to the shop slowly.  Everyone here is interested, everyone there is busy with the task at hand, that of operating a completely new, untested, untried racing vehicle that (on paper) is capable of accelerating from zero to 200+ miles per hour in seven or less seconds.  Quiet phones can mean one of two things:  the tests are going along so well that there’s no time to “phone home” (and let the troops know what’s going on) or the tests have yet to yield the desired results and that the team is real busy chasing the answers and … You know the rest.

*there are two round, black airbags that slip under the Sidewinder’s long, lithe chassis that are inflated to push up on frame sort of like a gigantic arch support and keep it from “working” (bouncing up and down) on its journey to and from the racetrack.  The idea is to only “use” all the flex in the frame when the car is racing, rather than when its just riding around in the transporter.  Think about (don’t do it, its illegal) a person riding in a car that has no passenger seat.   They’d be hanging on, fighting the forces of turning, stopping, and accelerating all the time, and just plain worn out after only a few miles like that.  Race cars work in a very violent world, but for very short periods of time.  We treat them like babies the rest of the time.

READ MORE ABOUT THE BANKS SIDEWINDER TOP DIESEL DRAGSTER

Built for Speed - Two Banks Machines for the Price of One

by JP Berube
Tuesday, April 21st, 2009

Remember the Stray Cats’ smash hit album Built for Speed? Even Brian Setzer himself couldn’t fathom the speeds that the Banks machines are capable of.

banks-rail-s10

Last time I left you with the first firing of the Banks Top Diesel Dragster engine. The guys weren’t just starting this thing up just to hear it purr. The dragster will run soon; very soon. In fact, you’re going to get two Banks machines for the price of one. You heard that right. Not only is the new Top Diesel Dragster poised to shatter any existing records out there, but the Banks Sidewinder S-10 (the quickest and fastest diesel powered racing pickup truck) will run at the same event!

The event is happening Saturday, May 9 at TS Performance Outlaw Drags in Bowling Green, KY. You can read the press release here.

Gentlemen, start your (dragster) engines

by JP Berube
Friday, April 17th, 2009

The beast hath reared its ugly head. Okay, it’s not so ugly. It is quite a beautiful sight. But that sound! I wanted to savor it, like a good cigar, or my favorite flavor of ice cream. The sound permeated every inch of the race shop.

But I wasn’t even in the race shop when it started. I was sitting at a desk when I heard the dragster fire up. I almost tripped running down the hallway so I could see it up close. I had been salivating ever since I got the word that the guys were going to start it up. And the sound was like music to my ears! Forget the ear plugs. But don’t just take my word for it. Watch the video.

I can’t wait to see this thing run!

Some Serious Progress Being Made On The Banks Top Dragster…

by Doug Stokes
Thursday, April 9th, 2009

From SEMA Show Star To Fully-Functional Race Car.

April 2009, After a strong reception at its spectacular unveiling at the SEMA Show last November, the new Banks Sidewinder Top Diesel Dragster had to wait its turn in line while the Banks S-10 Sidewinder Pickup* went out to the starting line a few last times to finish up its development work with the powerful GMC Duramax engine that will also power the Dragster.

Now, with an early May date set for the machine’s national debut and the clock ticking, much of the “detail” work is being done in earnest including mostly unseen (but critical) things like wiring, cooling system plumbing, oil lines instrumentation (more on that later), engine controls, switchware, dials, gauges, and all the “inside stuff” that must do its job first time, every time, and that”s generally never seen but for during a total strip-down.

Sweating the small stuff has always been the hallmark of any Banks racing project.  Where Banks chooses to do its research and development there are few (if any) proprietary parts available even from specific racing equipment supply houses.  Of course that’s were Banks has a built-in advantage.  Being able to exactly assess what’s needed, design the part, make a mock-up for fitting (although that step is not always needed), and then make the part right on site, in house. There’s really not much waiting on the UPS delivery truck (unless it’s bringing raw materials) at the Banks Advanced Concepts Engineering department.

From complex bracketry to an oil reservoir tank for the multi-stage dry sump system that had to fit in a place where no commercial offering would, to a custom billet aluminum oil pan that sees triple duty as the oil collector, a windage tray, and an engine girdle to further strengthen and stabilize the already strong and stable bottom end of the 6.6L.

There are examples of specialized pieces like the above in every inch of this machine’s 272-inch wheelbase and beyond, and some of them are so subtle and so perfectly integrated that even a seasoned veteran of the racing wars might ask,  “Hey that ___________ is very cool, where did you buy it?”  The simple answer is… we needed it, we made it.

Of course all this designing, prototyping, building, and testing “under fire” is not done simply for fun, nor to win shiny trophies.  Every step, every nut, every bolt, every weld, every pass down the drag strip (racing record or not), is another test of Banks Engineering, the people, the process, and the end product of that interaction.

Cold facts, hard numbers, hot tires, and timing clocks that won’t lie are the tools of the trade and the hard-fought gains end up being real time technical advantages and a seasoned band of smart people who live for the tough challenges they get as everyday fare at Banks. That’s just the way that it’s been for as long as Banks has been in business.

This particular machine, which takes every criterion up multiple notches, will put the Banks bunch under ever-growing pressure.  At this level carving a few tenths of a second off of an elapsed time or going through the speed traps a few more miles per hour faster than the last time gets exponential.  In this part of the biz nice drawings of cool looking cars and crazy horsepower claims just don’t cut it.

Real world challenges require real world experience, and high speed drag competition with its emphasis on provides exactly kind the of “stress test” that  Banks looks for, and always seems to find.

We said that we’d get back to instrumentation, so here we are:  Just about every modern racing machine is very well “instrumented” these days.  Today’s drivers, even the drag racers who are only on the racecourse and racing for 6 seconds, need to know what’s happening under their foot at all times.  But engineers, they need to know more… A lot more.

And so, every Banks competition machine is always double-triple wired to capture over 60 distinct channels of data, including what the chassis and tires are doing when something to the North of 1,200 horsepower and a like amount of torque is applied to the surface of your everyday drag strip.  “In fact,” said one of the engineers working on the project,  “We’re monitoring and collecting many more channels of information than we do when we test the engine on the stand.  This race machine is effectively a rolling dyno.”

Banks is very proud of its competition record and how all that hard work that’s done translates into top-rated consumer products as well as advancing the depth of its highly-specialized knowledge base on the subject of advanced engine dynamics.

*On Saturday March 7, 2009 the dark red pickup truck with a brand new Sidewinder snake supergraphic on the side charged into the record books once again with a  7.77-second run setting a new NHRDA record and topping the 180 mile per hour barrier for the first time.  The record was set at the NHRDA Desert Diesel Nationals at the Speedworld Dragstrip in Wittman, Arizona in front of a packed house of some very serious diesel drag racing fans.

This Just In From Jay Leno’s Garage

by JP Berube
Tuesday, April 7th, 2009

Burbank, California March 21, 2009 - When Jay Leno calls from the Big Dog Garage and asks: “What’s new?” No one jokes back: “New York, New Jersey, or New Brunswick.” What Gale Banks answered back was the news that his diesel-powered Chevy S-10 Duramax-powered drag truck had just set both a new ET number and a top speed record. Leno immediately answered back with a invitation for Banks to bring the speedy Sidewinder out to Jay’s Garage for a twelve (plus) minute walk-around of the machine. Quite a day Jay! Visit Jay Leno’s Garage for more!

Learn more about the Banks Sidewinder S-10 Diesel Drag Truck

Arm Wrestling or Q and A

by John Espino
Thursday, April 2nd, 2009

arm_wrestling

Some of you might have had the chance to see the webcast, while others… well you were probably at work since it was in the middle of the day. For those of you who missed it, or were working for the man, I’ll post video on the whole thing once I get it in. There were great presentations from all of the panel members, including one from BMW explaining how today’s diesel works. Very simple explanation, and easily understood.

All in all there were good questions asked that had good answers in return, except for two that I found sounded a little combative under the surface.

The first one was from a fella from the Air Resources Board who asked the question about the numbers of diesel powered vehicles sold within the recent months. He didn’t really want percentages or an answer prepared by the marketing department. He wanted hard numbers, and it seemed if the numbers didn’t meet his expectation then modern diesel was a total flop today and in the future. That’s kind of difficult to answer or think about really when the first real wave of current diesel powered passenger cars just arrived around eight months ago (give or take). Add that to the fact that they were introduced at the same time that the economy started swirling down the tubes and you really don’t have favorable factors. Does that mean it’s over? Nah… only that it’s getting started. Come on, will ya? What do you think he’d say if he was told that the numbers matched those of the Prius? I imagine that his world would come to an end.

Ok, maybe I was just being a little defensive about the above mentioned question. Perhaps I took it a little wrong, but the next one… you couldn’t mistake the “snarkiness” of it. It was actually from the web and from a nationally recognized vehicle authority magazine. The question was “if diesel is so good then why have companies like Honda, Toyota, Kia, Hyundai and the domestic brands all shelved their plans for diesel vehicles?” Funny thing is that two of the ten best engines for the year according to Wards Automotive were diesels. Most of America still doesn’t know that diesel is totally different than it was just a few years ago. Diesel is not smoky, slow and noisy anymore, yet that is what the majority of the public thinks. To me it’s kind of like you got dumped by a red head and now you think all red headed women are just as bad, so you avoid them at all costs. How do you change the mindset? There’s one catalyst: money. Many auto companies are trying to restructure and reorganize in today’s dismal financial climate, so introducing diesels is now set on pause as they all struggle to make a profit and survive. It takes money to train, set up the sales force, parts distribution, etc. Combine that with the fact that each of them would need to promote a costly ad campaign to change minds and you have a “wait and see” kind of attitude. This is really unfortunate because not only do they all have wonderful diesel products that they all sell overseas, but the German auto companies are left holding the bag right now. Those companies are continuing to introduce new diesel product into their dealership network here, and are making it fairly affordable. VW has the Jetta, which when topped out with options goes for around $24,500. Not too bad, and they are setting to release diesel versions of their other popular cars. So as for the question… kind of a blunder coming from an automotive magazine. They should have a better vision of the domestic automotive marketplace than most of the people in the room. Maybe they’re afraid of red heads, too? Who knows?

Anyways, a good meeting after all was said and done. It was also the best one of the day. More to come later as I get my hands on the panel’s presentations.

Destination: Capitol of California

by John Espino
Thursday, April 2nd, 2009

capitalofcalifornia

I’m writing this from my hotel room in Sacramento, Ca. See, Gale and I were invited to participate in an event Bosch is putting on here at the state’s capital called California Diesel Days. The intention of this outing is to raise the awareness of the legislative group in the toughest and most mandated “Green” state in the Union. Here, there are many on Capitol Hill who only believe in electric and plug-ins or hybrids as the only path to the future, and that diesel technology is where it was 20 or more years ago. The only thought of clean diesel here is when a trash truck or a school bus doesn’t have the engine running. Here the notion about diesel performance is totally preposterous, because a diesel vehicle can’t get out of its own way. That’s why Bosch, Audi, Mercedes, BMW, VW… and Banks are here to talk about just what makes today’s diesel a clean, environmentally (and peppy I might add) alternative to what’s accepted as the standard. Diesel needs to be a part of a level regulatory playing field for all technologies that reduce CO2 emissions, and not excluded. To this end there have been visits to various Congress folk already and a series of roundtable talks planned. Gale, in addition to being a part of the group that visited and made the case for diesel, is the moderator for one of the events planned.

diesel_pump

We talk about Clean Diesel, but exactly does that mean? Well, aside from the stance that we at Banks make about black plumes of smoke bellowing out of an exhaust pipe is nothing to be proud of, and foolish I might add, there is another part to the clean diesel story. Clean Diesel refers to the fact that diesel engines are cleaner than ever before due to today’s advancements in fuel delivery and the fuel itself.

The engines of today are vastly superior to what we had just years ago, and go far beyond what old man Rudy Diesel ever thought of. In fact if he were here today he’d say something like “Nargh… eragh… brains” because he’d be a zombie. Aside from that little “undead” fact I frankly think he’d be blown away at how far his invention has progressed. What started out as a little motor that ran on peanut oil powers most of industry today. Think about it: nothing in your possession made it to your hands without it being trucked. Even a Prius car was delivered to the dealer by a big rig. But I’m getting off the subject a bit. Zombies just have that effect on me.

truck_trailer

The diesel engine of today is one of the world’s most efficient internal combustion engines, period. Today’s technology equipped diesel engines use precision electronics, common-rail fuel injection systems, VVT, advanced VG turbos. The result is a quiet, efficient, clean powerful engine that returns excellent fuel economy. How much MPG you ask… try about 30% or more than traditional means. With today’s diesel engines and today’s ultra-low-sulfur diesel fuel a reduction in harmful CO2 emissions by 25% + can be achieved.

clean-diesel

Today is going to be a pretty jam packed day of meetings, but it should prove to be a worthy effort. We’re on a mission, but need to be polite about it. Some of these folks just don’t know the facts, and that’s why we’re going to go over them today. There should be some great things coming out of today’s meeting, and I’ll have photos and links to post soon. Stay tuned… there’s more to come.

Same Bat-time… same Bat-channel!