Archive for April, 2005

Who am I?

by Peter Treydte
Friday, April 29th, 2005

I said in an earlier blog that I was a Ford guy. Today I think I am changing my identity a bit. I think I am starting to consider myself a Diesel guy. I drive a gas-powered F-150 every day and keep thinking about what my fuel costs are going to be this summer. I would sure love to have a small diesel-powered car to commute with. Unfortunately being in California, it doesn’t look like that will be available to me anytime soon. The only readily-available diesels in this Left Coast state are full-size trucks. I can’t quite justify the purchase of a diesel pickup right now, and even if I did, I don’t think I would be saving much in fuel costs. I am currently getting 14-16 MPG at a fuel cost of around $2.40/gal (and that’s optimistic), which works out to an operating cost of about 16 cents a mile. Our Test Group Manager commutes in a Duramax dually and reports an average of about 18 miles to the gallon. At a fuel cost of $2.50/gal, that’s a little less than 14 cents a mile. A savings indeed, but not quite enough to justify the purchase of a $40,000 vehicle in my situation.

Now what if there was a diesel-powered car for around $13,500 that got around 55 MPG? That brings us down to 4-1/2 cents per mile. Now we’re talking. That car is available in Canada. It’s the Smart car. We had an opportunity to drive one that Bosch brought to the states for show-and-tell. It was cool, but so far, it’s not available here. I say, bring them on! With that car, I would be a full-fledged card carrying Diesel guy.

Shhhh… we’re working on some future stuff!

by John Espino
Wednesday, April 27th, 2005

A little while ago, I wrote in my first blog that we get our hands on some really neat, future stuff. A good example from the past was the powerplant for our Sidewinder Dakota truck. You know… that little red pickup that ended up smashing a number of speed records and went 222 m.p.h.? Well, that engine was a ‘03 common-rail Cummins that we just so happened to get in 2001 from the Cummins Skunkworks for our project.

Being that we are an actual engineering firm, we are trusted (having non-disclosure agreements in place helps) by a number of original equipment manufacturers (O.E.M.s) with some of the newest hardware and technology on the planet. Of course, we keep in close contact with these O.E.M.s through the entire project; letting them know our progress, where we find the good and the bad in their equipment. We share data and make recommendations that sometimes make it to the assembly lines.

Anyway, what I wanted to spill the beans on is the progress of our General Motors Duramax project. Our partners at GM have sent us a number of next-generation engines for our project vehicles, the Type-R (roadrace) and Type-S (street performance truck) that we’ve been hard at work making parts for.

Now, I won’t go into the Sidewinder Type-R Project right now ’cause I’ll write about it in a future blog (behind the scenes highjinks, not just bragging), but I recommend the following link for an over-load of info: (http://www.bankspower.com/projects/show/2-Banks-Sidewinder-GMC-Sierra)

Yes sir, these Duramax projects will get more than just a tuner box that’ll “juice” up their power. Aside from a complement of hard-core racing internals especially designed by us for the Duramax engine, they’ll each get an entirely new “brain.” That’s really what I want to gab about. The brain is based on a design by the Robert Bosch Corporation and the programming is being done from the ground up with the assistance of some equipment from ETAS (a division of BOSCH).

A couple of our engineers were working with a rep from Bosch’s engineering arm in Germany in our diesel engine dyno cell writing programs and tuning the engine. We had the rep here for a week to get us familiar with the software, but by Wednesday they pretty much had everything down and were able to make that engine purr like a kitten, bark like a dog or growl like a lion. Both the Duramax engine and the new brain work in complete harmony.

So, just what did we do with the extra time left that week? I think a better question is what would you do if you had complete control of a powerful diesel engine? Ever heard of the expression “it’s better to ask for forgiveness than permission?”

That’s right…play, and do things you don’t tell the boss about. One thing is for certain, our dogs were taught some new tricks, and the diesel world may never be the same for it.

My Weekend Romance

by Tim Gavern
Tuesday, April 26th, 2005

So my pal, Peter Treydte comes into the office this past Monday morning and loudly declares, “Hey Tim, you’re no longer a diesel virgin.” We all laughed. It’s true though. I drove a bone-stock cherry red 2005 Ford F-250 crew cab 4×4 Power Stroke turbodiesel over three hundred miles last weekend. It was a great experience and one that truly changed any preconceived notions I had that modern diesels were still big, klunky and slow.

As I stated in a previous blog, I’m a hot rodder. I build street machines. Cars. Not trucks. In fact, the only trucks I’ve ever owned were two $500 trucks that helped me move and each time, I sold the truck right after.

I’ve been at Banks since last September and the diesel bug already bit me, but it wasn’t until this past weekend that I got infected. That Ford I drove was a blast! I had a permanent smile all weekend. The truck’s powerband was sweeeeet and it’s automatic transmission’s shifts came quickly and were just firm enough. Bam-Bam-Bam-Bam. I’ve heard praises about Allison’s automatics and can’t wait to test one myself, but Ford’s TorqShift felt perfect to me.

My overall reaction to the F-250 was one of complete surprise. I’m amazed at how powerful and fast the truck was both around town and on the freeway. Flooring it up the big hills on the freeway out of Los Angeles to the North, the truck was astonising. I hit over 100 m.p.h. several times and it loved it. When cruising at 85, its 6-liter turbodiesel was just loafing.

I love powerful vehicles. If you didn’t need to tow or haul anything or you weren’t a power freak (like myself) you could easily live with this truck in stock form. It’s that good. But of course, I can’t wait to see how well it performs with a Banks Big Hoss Bundle installed on it.

The goal for my trip was to experience the unmodified truck and then do the same Los Angeles to Santa Barbara to L.A. loop after it gets the full Banks Sidewinder All-Terrain treatment. It should be finished in the next few weeks. I’ll post my comments after I do the second loop.

Once fitted with its Banks Sidewinder All-Terrain modifications, the F-250 will join its recently completed Chevy and Dodge Sidewinder All-Terrain siblings for the long haul on Hot Rod Magazine’s Power Tour this coming June. If you get the opportunity, you have to come out and see them!

Well, I no longer think diesels are too big, klunky and slow. Yeah, they’re still big, but with its new coil-spring front suspension, the Ford wasn’t at all klunky. In fact, it actually handled very well. And it certainly wasn’t slow. Now, if it was just faster. Oh wait, it’s going to be. Well, I’m off to buy a radar detector.
Sincerely,
Your faithful,
“Corporate Blogger”

A Trip To The Toy Shop

by Peter Treydte
Thursday, April 21st, 2005

One of the things that I like doing sometime during the workweek is to wander through the Banks Race Shop. It is really an amazing place. I can’t think of any other place in the world where I could find high-flow intake manifolds for diesel engines being developed, turbochargers being mounted on a V-12 tank engine and a one-of-a-kind diesel road race truck being built from the ground up… oh and by the way, just a few feet away is the world’s fastest pickup truck powered by a Cummins ISB engine.

Don’t think of it like a NASCAR race shop where you would see a half dozen or more cars being prepped for specific tasks. A lot of people refer to it as a toy shop, but it is really much more than that. It is a research and development facility of the highest order. There is a lot of talent working in the room too. The other day I was looking as some custom aluminum manifolds with welds that looked like they were done by a robot. They were actually done by Michael Markowitz, one of our newest fabricators. As far as I know he is fully human. He clearly has more metal working capability in his little finger than I will ever have.

I guess one of the reasons that I love it so much is because I love racing. What better way to develop new ideas and expand automotive concepts? That is really what racing is all about. And on top of that, its fun.

Power Touring

by Tim Gavern
Thursday, April 21st, 2005

A few of us here at Banks are stoked to be going on Hot Rod’s Power Tour (http://www.hotrod.com/powertour) this coming June. I’ve been threatening to go on Power Tour since they started it. What is it nine years already? Anyway, this was the year I was going to do the long haul in my ‘63 Biscayne. Of course, I’d need to change its 4.56 gears to something a little more highway friendly. But, that’s easy.

Well that isn’t happening this year — because I opened my big mouth. Allow me to ’splain. I worked as a graphic designer at Edelbrock a few years ago and saw how much exposure and good PR doin’ the tour returned to them. It was incredible. So, a few months ago, I suggested that we go on Power Tour. I was sure it would be a good venue for Gale to “meet the public”, make some new friends, and hopefully, some new customers.

Well, talk about something gaining momentum. At first, we decided that we weren’t going to go at all. We talked about just providing a hot rodded diesel for the Hot Rod editors to carry their photo equipment in. Then, we decided that maybe one or two of us would go to take photos.

From there, Gale got involved and as of right now, we’re taking five (okay, six including a chase truck) hot rodded trucks on Hot Rod’s Power Tour and we’re feeding the tour at the Indianapolis stop. Yep, we’re in it for the long haul - Wisconsin to Florida in:
1.) Banks twin-turbocharged small block Chevrolet-powered 1990 Chevy shortbed pickup truck
2.) Banks Chevy Duramax Sidewinder All-Terrain turbodiesel (from the TV show, Trucks! http://www.truckstv.com)
3.) Banks Dodge Cummins Sidewinder All-Terrain turbodiesel (from the TV show, XTreme4X4 http://www.xtreme4×4tv.com)
4.) Banks Ford Power Stroke Sidewinder All-Terrain (being built now)
5.) Banks land speed record holding 222-m.p.h. Dodge Dakota Cummins Sidewinder turbodiesel
6.) last, but not least, Banks workhorse Ford F-450 Power Stroke pulling a trailer full of display booth, spares, etc.
Of course the number of trucks we actually bring may go up or down by then, but any way it goes — look out. There’s a squadron of Banks hot rod trucks going on Power Tour.

Yea, so much for driving my Biscayne on the tour. It’s cool though, because at least, I’m going. My function is to chronicle the tour. Every day, I’ll be in a different truck shooting photos and writing stories. How much fun is this going to be? If you go on tour or if it stops in your hometown, please stop by our booth and introduce yourself or pull up a chair next to us at our dinner in Indy and just start talking. We’d like to meet you.
Sincerely,
Your faithful,
“Corporate Blogger”

Turbo Lover: Part One

by John Espino
Wednesday, April 20th, 2005

Have you ever heard a sound that gave you goose bumps just by hearing it? Ever since I was a kid that magic tone for me was that of a turbine whine. To me it just sounds like power incarnate. I mean…what’s more powerful sounding than a jet taxiing and taking off? That is the sound that suckered me into buying my first turbocharged car: the underrated Merkur XR4Ti. I like my vehicles to be different, and this one sure fit the bill. Aside from looking like the forbidden love child of Saab and a Ford Escort, it had a blown Pinto 2.3 liter engine that whined louder than a dentist’s drill. Turbo lag was BIG, but when it finally built up the power its demeanor turned from that of a timid koala bear to a raging donkey and squished my unassuming passengers deep into their seats. Sweeeet! From then on I was bitten by the beast known as the turbo, and its venom went straight to my brain. The true journey to the Dark Side had begun.

The next logical step in my evolution was to become more familiar with my affliction. Sounds simple since the turbo idea itself has been around more than a hundred years, but boy was I wrong! Although in the ’80s and early ’90s all the car companies had some sort of turbo offering, the general knowledge was scarce and tribal talk about them ruled the land. It was as if the turbo was reverse-engineered from the wreckage of an alien craft that crash-landed in a desert somewhere. No one could really tell you anything about them, except that besides making an engine perform like it was a larger one, it was also the cause of any of the evils that happened to a vehicle. Bad mileage: turbo was to blame. Wipers didn’t work: turbo was to blame. Air conditioning wasn’t cool enough: turbo was to blame. Driver had a low sperm count: you guessed it.

Frustrated with my search, I landed a job at a turbo rebuilding outfit called Turbo Master as a teardown monkey. It was a way to get my foot in the door and see the turbo in all its naked glory. To my surprise the turbos ranged in size anywhere from roughly a beer can all the way to that of a teardown bench. There weren’t just ones made by Garrett, but other companies like IHI, Holset, Kamatsu and Mitsubishi to name a few. Aside from the dirty, oily task of taking them all apart…I was in a state of Nirvana.

Diesel Hot Rods

by Tim Gavern
Tuesday, April 19th, 2005

I’m a typical hot rodder. I build hot car after hot car. And of course, every one of them has been gasoline-powered. What else is there?

Well, how about diesel? After coming to work at Banks, my old ideas about high performance changed. All you have to do is drive one hot rodded turbodiesel pickup truck and you’ll understand. Turbodiesels can really haul $%&! In fact, I’ve been in some daily-driven trucks lately that could beat many so-called musclecars. And these trucks typically weigh 7,000 lbs.!

If you want a fast hot rod, arguably, the benchmark performance gasoline engine is a turbocharged engine. The problem with turbocharged gas engines is they demand higher and higher-octane gasoline as you turn up the boost. Without lots of octane to prevent preignition and slow the burn rate, a turbocharged gas engine will quickly detonate itself to death. Race gas can cost anywhere from $4.00-17.00 per gallon, depending on how much octane it contains. Ouch.

Turbocharged diesel engines, on the other hand, do three things better than gasoline engines: First, a race-prepared turbocharged diesel engine can use the same fuel that powers every cross-country big rig (#2 diesel fuel). At the moment, #2 diesel costs around $2.60 per gallon. Diesel fuel costs less than racing gas. That’s one.

A diesel can handle tremendous amounts of turbo boost. In fact, a diesel’s only limitation to the amount of boost it can handle is it’s own physical strength. As Gale says, “…you can boost a diesel until the crank hits the street or the heads hit the hood.” Diesels can handle higher boost levels. That’s two.

Diesels inherently get 20-40 percent higher mileage than gasoline engines. Higher mileage. That’s three good arguments for turbodiesels.

Now, don’t get me wrong. I still dig 60s gassers and street machines from the 1970s and 80s. Okay, I like anything that goes fast, but I also like diesels now. And one of the best things about a diesel is, it makes its torque down low. And it makes lots of it. Typically, a 300 h.p. V-8 turbodiesel will produce 600 lb.-ft. torque at under 3500 R.P.M. Think of the acceleration in a car.

So, I find myself wishing I had a small 300 h.p./600 lb.-ft. turbodiesel V-8 that I could swap into my ‘71 Camaro that would bolt up to a 4L-80E or Turbo 400 automatic. Now, that would be a hot rod. Are you listening, GM?
Sincerely,
Your faithful,
“Corporate Blogger”

Pay the Piper…or Hire Another Band

by CJ Baker
Tuesday, April 19th, 2005

Just the other day, I was fueling my vehicle at a service station. While I was there, the station attendant emerged with a handful of numbers to change the posted fuel prices. He didn’t change the gasoline prices, only the #2 diesel. It went up 4 cents per gallon. At that station, #2 diesel was then selling for 6 cents a gallon more than 91-octane premium gasoline, and 22 cents a gallon more than 87-octane regular gasoline. I remember thinking, that’s nuts!

Of course, with diesels typically getting 20 to 40 percent better fuel economy than similar gasoline engine vehicles, a diesel still operates more economically, but where is all this headed? Why are diesel fuel prices outpacing gasoline? Shouldn’t it be the other way around? Shouldn’t the state governments be reducing fuel taxes on the more fuel-efficient diesels? And isn’t the current price of diesel fuel getting high enough to make alternate sources of diesel fuel, such as biodiesel ( http://www.bankspower.com/techarticles/show/18-The-Biodiesel-Alternative), and synthetic diesel ( http://www.bankspower.com/techarticles/show/19-Synthetic-Diesel-Fuel ) more feasible and attractive? And isn’t it time for legislators at all levels to get their heads out the sand and learn about the advantages and efficiencies of modern light-duty diesels? I think so.

Just a few short months ago, diesel fuel prices were typically between the price of 87-octane gasoline and 89-octane middle grade gas. Go back a little further and diesel was cheaper than regular gasoline. So while most people have been worrying about the increase in gasoline prices, diesel prices have been climbing even faster. I have read that this is due in part to an increased demand for diesel fuel in China. Do we export diesel fuel to China? I hope not. And if we are exporting diesel fuel, should we be? Or is it simply that the oil companies are refining fewer gallons of diesel from each barrel of crude? After all, with diesel fuel prices going up, truckers have no alternative but to pass along the increases as higher freight prices, and that drives up the price of virtually everything that moves by truck. Have you thought about that?

Maybe what I saw happening was that service station attendant raising the price of every loaf of bread and every gallon of milk in America. Now that’s scary.

Blue Oval Fever

by Peter Treydte
Friday, April 15th, 2005

I’m a Ford guy. I can’t explain why, except to say that from the time I was a young kid I have always felt more partial to the Blue Oval brand than others. It could be because my dad owned more Fords than other brands. I was one of 6 kids, so we always had large vehicles. I remember going to church in an early 70’s blue Econoline with a 3-on-the-tree shifter. I never got to drive that one, but I remember logging a lot of miles in it. It was replaced by a 1982 brown Econoline powered by a 289 V-8 with a variable venturi carburetor… not one of Ford’s better ideas. This one I did get to drive. When I was a junior higher I convinced my dad to let me move the van from the street to the driveway to put it away for the evening. This became a ritual for me. My dad took me to get my learner’s permit in that van and I went on my first real date in it. It was not what I would call a cool van either, at least not in the sense that van’s were cool at some point in Americana. (Whoa, did I just admit that I was a “van guy”?!?) I also learned the importance of engine oil with that van. Did you know that the engine stops running after a while if it doesn’t have oil?

It could be because my grandfather drove a beat up green 70’s F-100 Ranger (full-size truck, but that was the badging then), and we went everywhere in that truck as well, most notably to the dairy farm to pick up fertilizer (read manure) for my grandparent’s expansive yard. To a young kid, that was an exciting trip. I rebuilt the engine in that truck for an engine class in college. I also inherited it for a while after my grandfather passed away, and had every intention of completely restoring it, but you know how those projects go and the beat-up green hulk didn’t fit my wife’s idea of a good look for the front of our house. It’s still in the family, now parked in front of my cousin’s house.

It could be because the first vehicle that I ever bought with my own money was a 1983 Ranger. I bought it from a friend who was a manager of a local pest company. When I got it both front fenders had been banged up and the brakes were shot. I did a lot to that truck, my favorite being the installation of a turbo 2.3L from a T-Bird Turbo Coupe of the same year.

It could be because my first job in the automotive world was with a company that built Ford 4-cylinder racing engines. I started by sweeping the floors, and learned everything there was to know about the Ford Pinto engines, both the 2.0L and the 2.3L. By the time I left I was building the engines and running them on the dyno. We could get 300 horsepower out of a normally aspirated 2.3, bored and stroked to around 3 liters. I got to experience all forms of racing from off-road to circle track to boats. I still tinker with those engines on occasion.

There have been many Fords in my life including 3 Mustangs, 3 Explorers, 3 Rangers, one Escort, a Tempo, the two vans I mentioned earlier and the F-150 that I drive now. But that doesn’t mean that I have avoided GMs altogether. The first car that I ever owned as my own was a 76 Nova 4-door (cream exterior with plaid interior) which was given to me by my aunt. I drove my other grandfather’s 72 2-door Nova a lot (another 3-on-the-tree), my dad had an S-10 for a while that was kind of fun, and the high school boat of all times was the 76 Oldsmobile Vista Cruiser station wagon… remember the rear facing seat?

I say all this, and I am going to leave today driving my friend’s 2004 LLY GMC Duramax pickup truck, in my opinion one of the best diesel packages available. In my job I have the distinct benefit of driving numerous brand’s and types of vehicles. There are many impressive vehicles under the GM, Dodge and, dare I say, import banners that I deal with on a regular basis. So am I still a Ford guy? Deep down, I guess I am, but I can’t explain why.

Giving Something Back

by Gale Banks
Friday, April 15th, 2005

I’m sitting in my office waiting for the guys from WyoTech to arrive. This morning, I get to put something back into the diesel industry. I volunteered to work with WyoTech on the development of a light-duty diesel curriculum (with a high-performance overlay, of course).

We’re talking diesel pickups. There are now millions of them. The opportunity is huge for a young student as the demand is only going to get larger.

Diesel in Europe is over 51% of new vehicle sales, in the U.S., it’s about 4%. So, you see the opportunity facing U.S. engine and vehicle manufacturers. We just need to design and build diesels for the light pickup and SUV market and for passenger car market with performance in mind. Done properly, light-duty diesel can kick gas. And if you want a hybrid, a diesel hybrid also kicks gas — and that includes hydrogen.